Thermostat modification drill hole size

Want to know how to get more out of your Beretta? Or have a mod you would like to share?
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yellow3800
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Posts: 286
Joined: Tue Jan 15, 2002 10:00 am
Location: Maryville, TN

Thermostat modification drill hole size

Post by yellow3800 »

Regarding taking a drillbit and allowing the thermostat to bleed coolant to effectively reduce its cycles, I have found that a 1/16" a good size.

How do I know? Ive been doing this for years and last summer, my 89gt got gummed up in deteriorating block seal [been running 50k miles with a 2" vertical crack in the front drv side cylinder WALL]. The block seal stuff also clogs the radiator cap, preventing flow from reservoir during cold-down... look for small fiber stuff if you use this stuff too. just rinses out with kitchen sink water...

anyway, I drilled my 89gt thermostat with a 1/8" bit since previous experience of 1/16" had been great. More better desired right? well, the 1/8" is WAY TOO BIG. 45min at idle before the fan kicks on is way too long. I drive 30min before passing the 1/4 mark on the coolant gauge when it normally rests at the half mark.

For those of you interested in this mod, drill 1/16" if the thermostat doesn't come with the bleed hole in the first place.

This is for a 2.8 V6 with manual trans [no auto cooling lines with manual] in my 89gt.

Andy
89gt <---subject car
lemon 3800 <---2.0 I4 radiator still in effect with trans fluid! no thermo mod, no problems


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ifixalot
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Location: Deerfield Illinois

Re: Thermostat modification drill hole size

Post by ifixalot »

Good to know, I drilled one to 1/8' to let air get out
on the 1990 v6 auto.
Made the engine take way too long to warm up.
You wouldn't think it would make much difference but it does.


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Rettax3
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Re: Thermostat modification drill hole size

Post by Rettax3 »

Thanks for the info. I've been thinking about this lately too. Have you tried orienting the bleed hole in any particular way? It seems sensible that the hole should be towards the top for air to more easily find its' way through, but maybe it doesn't matter.


1989 SuperCharged 3800 Srs-II (First)Six-Speed GTU
1990 Turbo 3.4 5-Speed T-Type
1990 4.0L 4-Cam 32-Valve V-8 5-Speed Indy GTi (Project)
1990 Stock(!) 3.1 MPFI Auto Indy
1995 LA1/L82 4T60E Z-26
1995 3.4 DOHC Turbo 5-Speed Z-26
yellow3800
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Posts: 286
Joined: Tue Jan 15, 2002 10:00 am
Location: Maryville, TN

Re: Thermostat modification drill hole size

Post by yellow3800 »

This is still valid, haters of me bumping posts up.. lol

Never had a problem with air. It’s puzzling to see a couple bleed screws in some systems because there is lots of air in my 89gt and it works beautifully (insert whoosh sound every now and then).

What about Hot/cold spots with air? Sure for the long term. Not an issue since 70k mi driving this way, in my experience however. Eng block is cracked... blue devil sealer is awesome, that’s the reason for the air.


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