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Re: Project 91 "SS" 3400/5spd
Posted: Tue Mar 13, 2018 12:02 am
by woody90gtz
Re: Project 91 "SS" 3400/5spd
Posted: Wed Mar 14, 2018 11:19 am
by EPfiffner
Good update. That motor looks clean n' mean.
Its getting to the point where you pretty much need a machine shop to keep these cars on the road, ha ha
I can't believe I spent money on an actual seep belt tool when all I needed was an effing zip tie and a 9/16 wrench!!
Re: Project 91 "SS" 3400/5spd
Posted: Sun Mar 25, 2018 11:29 pm
by woody90gtz
Guess I should update this. Made a lot of progress and fired it up today! But it's super rich so I gotta figure out a better base pulse constant for the 28lb-ers. What I have should be close to correct, but according to everything I've read, nobody really knows what the hell the injector math is for $A1. Stock 3.1 with 16lb is 226, 3400 with 22 is 150 according to Superdave, and my 120 still seems way off. Dave recommended 130, but that seems like the wrong direction to me. I'd rather do more homework than try to guess and test and end up with fuel washed bearings.
But here are the things I actually got accompished!
After checking all the clearances in my 5spd, Jeff at EP thinks this loose shift cable end is the root of all my shifting problems.
https://i.imgur.com/oIpnjxC.gifv?1
So I tossed the plastic crap and wimpy stud for a 3/8 bolt. The smooth shank of the bolt fits the hole in the metal cable end perfectly. I welded a nut on the shift arm to screw the bolt into and used a lock nut to jam the bolt in the arm with a hair of clearance so the cable end doesn't bind. Works silky smooth in the garage, let's see how it does at 6000rpm.
Last fall I had the old man use his badass blaster (
http://woodsmobileblasting.com/) to clean up some suspension stuff that really got nasty thanks to a leaky master cylinder and all the daily miles. I used 2k rattle can paint. Should hold up way better than typical air dry stuff. I didn't know the history of my steering components, so I replaced the ball joints and tie rods and wheel bearings for the track day that now we're not doing at Bfest... Also invented a way to install the subframes and swaybar without scratching up all the new paint. Just use the long middle bolts in the rear to hang it low enough.
I dimpled a set of almost-dead rotors to see how well it works. Created a pattern on the computer and flipped the faces in a way that it should all balance perfectly. If it does, I'll do a brand new pair and the Neon rears and have a fully matched set. I'm too OCD to mix and match front and rear visually.
I joined the RedLine MTL club too. Legend has it that you can shift better at high RPM with it than Syncromesh.
Got my new dash in and tried to rattle-proof everything as much as possible. Didn't get a pic because I have some more work to do on our printer at work before it's finished. Got new gauge cluster, stereo, hvac and wideband faces in the works. Also made a GoPro/phone mount out of a spare cluster hood I had around.

Re: Project 91 "SS" 3400/5spd
Posted: Wed Mar 28, 2018 7:26 am
by heavywoody
Since you are using bolts now instead of the stock "pins" on the shifter linkage on the trans, I assume there are no bushings in the cable ends like factory had?
What did you use to quiet squeaks from the dash?
Re: Project 91 "SS" 3400/5spd
Posted: Wed Mar 28, 2018 8:56 am
by 3X00-Modified
heavywoody wrote:What did you use to quiet squeaks from the dash?
Lots and lots of glue.... lol
Re: Project 91 "SS" 3400/5spd
Posted: Wed Mar 28, 2018 9:26 am
by MY91GT(Z)
Spray undercoating on all the metals hold help it out lol
Re: Project 91 "SS" 3400/5spd
Posted: Wed Mar 28, 2018 7:16 pm
by woody90gtz
You and your mother fucking rubber under coating Shane.... haha
For squeak reduction I'm going with the tried and true. Drilling out rivets and replacing with bolts and nuts, tightly zip tying anything hanging around, using pieces of 8.5x11 foam craft sheet as "gasketting" on areas that will rub.
And the shift cable had a little plastic bushing I removed. The ID of the metal hole is perfect for a 3/8 bolt. The select cable is still in the stock configuration, but that one doesn't get hammered like the shift.
Re: Project 91 "SS" 3400/5spd
Posted: Thu Mar 29, 2018 1:03 am
by Rettax3
I did a very similar cable-end attachment on the GTU's F40. I hated the idea of rubbing metal-to-metal (a little grease helps calm the nerves though), but it fits so nice and removes slop so well... Looks good. I KNEW you were going to get your engine started up first...

Oh well.
Re: Project 91 "SS" 3400/5spd
Posted: Mon May 21, 2018 12:40 am
by woody90gtz
Re: Project 91 "SS" 3400/5spd
Posted: Sun Jun 03, 2018 11:15 pm
by woody90gtz
Re: Project 91 "SS" 3400/5spd
Posted: Mon Jun 04, 2018 11:50 am
by MY91GT(Z)
Lmao what pain in the ass
Re: Project 91 "SS" 3400/5spd
Posted: Mon Jun 11, 2018 10:55 pm
by woody90gtz
Re: Project 91 "SS" 3400/5spd
Posted: Mon Jun 11, 2018 11:10 pm
by woody90gtz
Re: Project 91 "SS" 3400/5spd
Posted: Tue Jun 12, 2018 2:01 am
by Rettax3
Giant red 'Bowtie" on your sunroof?
I like, no, I
REALLY like that red pin-stripe. It makes it look 100% like you intended to have a two-tone car, not a 'damn, the top of my car is faded and peeling, guess what I'll do!' (I say that because the top of my blue '90 'Retta was peeling, I saved it with some clear-coat, but almost ended up with a two-tone car myself, aside from the flat-black hood it wears anyway).
Yeah, you need color in your engine bay, for sure. It is kind of funny to me, I never had any trouble changing pushrods on my '90 'Retta's LA1/3400 block with the 3.1 Turbo heads... and yes, the pushrods do have to be swapped around to work.
You don't want to know how many V-6 ICMs I have...

Re: Project 91 "SS" 3400/5spd
Posted: Tue Jun 12, 2018 2:55 pm
by woody90gtz
Damn, you're good. I figured it was an easy one to figure out! Haha
Yeah, I like the pinstripe more than I thought I would. I almost did black to disappear but figured I'd try the red first since it would be easy to peel off.