My Manvan - 2003 Pontiac Montana
Posted: Fri Nov 29, 2019 11:31 pm
So here is my spin on a "Man Van".
A few years ago, I decided to get a minivan after a road trip to MI in my 2014 Honda Accord Sport - we needed more space as a family, and I'm ok with a minivan, as long as it's my "style". Searched for a U-van, my requirements were that it was blue, had leather, and added bonus if it had the RSE (rear seat entertainment) option.
I had this rust-free van shipped over from California. Mr. Chad "Lemon Jello" Loniello checked it out for me since it was only an hour away from him, and helped me get it shipped over to NC.
It's a 2003 Pontiac Montana, fully optioned with the "Thunder" package (two-tone leather interior, captains chairs, back up alert sensors, leather-wrapped steering wheel, 16" 5 spoke wheels, load leveling rear suspension, touring suspension package, heated front seats... I think that's about it. Shockingly, the van came with it's original window sticker - almost $33,000!!!
It is Blue-Black metallic, with the lower trim being a darker grey/graphite color. Super clean vehicle, no accidents, no rust, 146K on it when I got ahold of it.
A year later after taking delivery of it, the transmission decided to crap out - a 4T65E-HD. Common issues around the 150-160K mark. Now onto the build...
Engine
Rebuilt L67 (new rings, bearings, gaskets, etc.)
Stiffer 105# valve springs
Dual row timing chain
VS cam
S&S Headers
Gen5 M90 Supercharger
HD ZZP flexplate
Transmission
4T65E-HD rebuilt with 3.29 gears
Triple Edge Performance Stage 1 rebuild kit
Sonnax billet 3rd gear piston actuator
Transgo shift kit
Higher stall torque converter
Suspension
Grand Prix GXP springs
New struts (maybe Bilstien's up front?)
Shorter air-shocks from a Ford Windstar for the lowered suspension
Solid 34mm Dorman front swaybar
Boxed torque arm on rear suspension
Additional bracing on rear "axle" to reduce side-to-side deflection
Upgraded Moog vertical bushings (tighter control arm movement)
Brakes
Options for upgrade to front brakes
-12" rotors with dual piston F-body calipers
-13" rotors with dual piston Bonneville GXP calipers
-14" rotors with 4 piston 2010-2012 Camaro Brembo calipers
Rear disc conversion to newer 2005+ setup
SS lines front and rear
Upgrade master cylinder to one from an AWD model - factory rear discs
Wheels/Tires
18x8 Pontiac Bonneville GXP wheels
245/45/18 Bridgestone Turanza
A few years ago, I decided to get a minivan after a road trip to MI in my 2014 Honda Accord Sport - we needed more space as a family, and I'm ok with a minivan, as long as it's my "style". Searched for a U-van, my requirements were that it was blue, had leather, and added bonus if it had the RSE (rear seat entertainment) option.
I had this rust-free van shipped over from California. Mr. Chad "Lemon Jello" Loniello checked it out for me since it was only an hour away from him, and helped me get it shipped over to NC.
It's a 2003 Pontiac Montana, fully optioned with the "Thunder" package (two-tone leather interior, captains chairs, back up alert sensors, leather-wrapped steering wheel, 16" 5 spoke wheels, load leveling rear suspension, touring suspension package, heated front seats... I think that's about it. Shockingly, the van came with it's original window sticker - almost $33,000!!!
It is Blue-Black metallic, with the lower trim being a darker grey/graphite color. Super clean vehicle, no accidents, no rust, 146K on it when I got ahold of it.
A year later after taking delivery of it, the transmission decided to crap out - a 4T65E-HD. Common issues around the 150-160K mark. Now onto the build...
Engine
Rebuilt L67 (new rings, bearings, gaskets, etc.)
Stiffer 105# valve springs
Dual row timing chain
VS cam
S&S Headers
Gen5 M90 Supercharger
HD ZZP flexplate
Transmission
4T65E-HD rebuilt with 3.29 gears
Triple Edge Performance Stage 1 rebuild kit
Sonnax billet 3rd gear piston actuator
Transgo shift kit
Higher stall torque converter
Suspension
Grand Prix GXP springs
New struts (maybe Bilstien's up front?)
Shorter air-shocks from a Ford Windstar for the lowered suspension
Solid 34mm Dorman front swaybar
Boxed torque arm on rear suspension
Additional bracing on rear "axle" to reduce side-to-side deflection
Upgraded Moog vertical bushings (tighter control arm movement)
Brakes
Options for upgrade to front brakes
-12" rotors with dual piston F-body calipers
-13" rotors with dual piston Bonneville GXP calipers
-14" rotors with 4 piston 2010-2012 Camaro Brembo calipers
Rear disc conversion to newer 2005+ setup
SS lines front and rear
Upgrade master cylinder to one from an AWD model - factory rear discs
Wheels/Tires
18x8 Pontiac Bonneville GXP wheels
245/45/18 Bridgestone Turanza